Commercial & Off Highway

The Competitive Edge in Demanding Applications is Bespoke.

In the commercial and off-highway markets, reliability, power, and TCO are your competitive advantages. Off-the-shelf batteries force compromises, failing to meet your unique packaging constraints, durability requirements, and duty cycles. Our end-to-end platform delivers fully bespoke battery systems, engineered to survive the harshest environments and deliver on an accelerated, capital-efficient timeline.

       Custom battery packs for BEVs and plug-in hybrids, brought to market faster and more cost-effectively.             

Solve Your Toughest Packaging & Integration Challenges.

Our dual hardware architectures provide true design freedom. This allows us to engineer a battery tailored to your specific application—whether that means optimising for maximum payload in a logistics vehicle or engineering for extreme durability and shock resistance on a construction site. The result is a simpler integration process and a more competitive vehicle with superior specifications.

A Smarter Path to a Custom Battery Solution.

A custom battery program doesn't have to mean a crippling R&D budget. Our pre-validated, scalable platform provides a capital-efficient path to a bespoke solution, drastically reducing your development costs and risk. We provide a clear, affordable pathway from concept to a production-ready system.

Accelerate Your Vehicle Program from Concept to Launch.

In a competitive, rapidly changing market, being first matters. Our streamlined process and proven technology stack accelerate your entire development timeline, from initial design to certified prototype. De-risk your program, meet your milestones faster, and get your innovative vehicles to your customers ahead of the competition.

Our Platform Capabilities

We utilise two battery architectures: our space-efficient 'blade' cell-to-pack and the energy dense, high performance, 2170 cylindrical format, to deliver the optimal solution for any on-road or off-highway vehicle. This dual-format strategy provides true chemistry freedom, allowing us to engineer a battery perfectly aligned with your specific cost, durability, and energy density targets.

High Energy Density.

Maximum Range. Maximum Payload. Maximum Efficiency.
Up to
228
Wh/kg
Up to
5C
continuous
As low as
105
mm
Benefits
  • Solve complex packaging challenges on any vehicle platform with a high-density pack, enabling class-leading range in a smaller footprint.
  • Achieve top-tier range and payload without the high development costs and long timelines of a ground-up R&D program.
  • Slash your development timeline by using a platform with pre-validated safety and thermal systems.
Specifications
Height
105 - 280 mm
Energy
30 - 160 kWh
Continuous Current
Up to 5C
Peak Current
Up to 10C
Warranty
Up to 8 years
Chemistry
NMC, NCA
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High Energy.

Maximum Range. Minimum Complexity.
Up to
186
Wh/kg
Up to
15 years
warranty
Up to
150
kWh
Benefits
  • Simplify your Bill of Materials (BoM), high-voltage architecture, and assembly process by using fewer, more energy-dense battery packs.
  • Reduce system complexity and long-term service requirements—a key selling point for your end customers.
  • Utilise large, structurally integrated packs that contribute to overall chassis stiffness, potentially reducing the need for additional structural reinforcements.
Specifications
Height
137 - 280 mm
Length
900 - 2000 mm
Pack Energy
30 - 150 kWh
Warranty
Up to 15 years
Chemistry
LFP, LMFP
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Commercial PHEV.

Maximum Range. Minimum Complexity.
Up to
226
Wh/kg
Up to
20C
peak
As low as
105
mm
Benefits
  • Engineer a more efficient and flexible powertrain, offering your customers zero-emission capabilities without sacrificing long-haul range or engine power.
  • Provide robust, silent power for high-demand auxiliary systems (e-PTO), from on-road refrigeration units to off-highway hydraulic pumps
  • Develop multiple vehicle variants from a single platform by right-sizing the battery for specific duty cycles, all without a complete powertrain redesign.
Specifications
Height
105 - 400 mm
Energy
5 - 50 kWh
Continuous Current
Up to 10C
Peak Current
Up to 20C
Warranty
Up to 8 years
Chemistry
NCA, NMC
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Case Study

Engineering the Next-Generation Electric Bus

For a bus OEM developing a new electric bus, integrating the battery system was a complex, multi-faceted challenge. Standard battery solutions were too rigid, failing to meet the intricate design trade-offs required and forcing compromises that would impact passenger capacity, accessibility, and long-term profitability.

The Challenge

The project's primary challenge was a set of complex packaging constraints. The battery system had to be precisely integrated around essential passenger features, including disabled access ramps and seat belt mounts, while also accommodating the bus's main structural members. Beyond packaging, the customer had two critical business goals: lowering the total cost of ownership (TCO) through extended battery life and reduced unit cost, and decreasing the overall vehicle mass to maximise passenger count and revenue potential.

The Solution

IONETIC’s cell-to-pack architecture provided the design freedom needed to solve these competing challenges. IONETIC engineered a highly optimised, structurally integrated battery system that respected all packaging constraints while simultaneously increasing energy density. This superior optimisation allowed for more energy to be added to the vehicle using fewer battery packs, directly lowering the overall system cost. Critically, IONETIC selected a cell that enabled swapping between two different chemistries with no mechanical changes, giving operators the flexibility of a low-cost variant for shorter routes and a high-energy variant for longer ones. This entire bespoke solution was delivered with a 15-year warranty at globally competitive costs, providing a clear path to a more versatile, profitable, and future-proof commercial fleet.

Designed around your requirements.

Every battery pack we create starts with your exact performance, cost, and integration needs. Using our scalable design system, we engineer packs specifically for your application, rather than forcing you into off-the-shelf constraints. This allows us to make the right trade-offs between power, energy density, chemistry, form factor, and lifetime to deliver a pack that truly fits your product.

Safety and validation built in.

By working with IONETIC, your battery benefits from existing, validated design systems. By leveraging prior validation work, we reduce certification complexity, de-risk compliance, and help ensure your battery meets the highest expectations for performance, reliability, and safety.

Faster time to market.

Our platform approach can cut up to two years from traditional battery development timelines. By building on proven architectures, validated subsystems, and automated design tools, we dramatically reduce engineering cycles and iteration time. That means you can move from concept to production faster — helping you launch sooner, capture market opportunities, and reduce development risk.

European manufacture.

With manufacturing based in Europe, we offer a trusted, local supply partner with clear communication and greater transparency. Shorter supply chains mean faster lead times, improved responsiveness, and better collaboration throughout development and production. For customers who value reliability, speed, and close working  relationships, our European footprint delivers a meaningful operational advantage.